Optical intelligent sensing enables flexible welding of automotive nuts

Subvert traditional safety and efficiency

At present, the nut welding of automobile body parts usually relies on manual work. However, as labor costs continue to rise and workers are highly mobile and unstable, the industry is urgently seeking a more ideal mode of operation. Based on this, Wanfeng Automation launched a heavy nut welding flexible workstation, equipped with Zhongke fusion 3D vision system and completely self-developed control software, completely subvert the traditional nut welding manufacturing method in the automotive industry.

IS220PDIOH1A A flexible workstation, only need to perform a simple operation in the control panel, the entire system can be automatically adapted, the robot by switching different grippers to produce different specifications of parts, users can also flexibly deploy production parts according to the output situation. The entire system not only reduces the number of staff, but also eliminates the relevant training and operational proficiency process, so that the equipment can always maintain efficient and uninterrupted operation, greatly reducing the user’s production costs.

Business partner

Uni-stamping, Wanfeng automation

disposition

Zhongke Fusion PIXEL series 3D imaging module

Characteristics and advantages

(1) 3D visual positioning, the robot grabs the workpiece out of order

(2) Only manual time section loading and unloading, the production process is automatically completed

(3) Flexible workstation, suitable for multi-specification non-standard parts

Highlight 2

3D visually-guided random grab + online measurement

IS220PDIOH1A Accuracy, speed, wisdom, stability, quality and efficiency

Optical map intelligent 3D disordered capture software and online measurement system, combined with the fusion of 3D vision system to achieve a complete solution of 3D capture + online measurement. It deeply integrates various vision technologies, comprehensively realizes the complex system of recognition, measurement, guidance and other visual functions, and truly realizes the 100% online measurement scheme of non-contact key point spatial coordinates of accurate, fast, intelligent and stable.

The 3D vision sensor is used to take photos of the measured object, identify, extract and match each feature point of the measured object, calculate its accurate spatial position, and then guide the robot system to achieve accurate grasping, loading, placing and assembly operations. Optical map intelligent online measurement system uses online measurement technology to carry out 100% accurate online measurement and real-time dynamic monitoring of data for important feature points and key function points of target products, greatly improving detection efficiency and helping enterprises to improve quality and efficiency.