Due to the increasing maturity of automobile automation, the cost control of automobile factories is becoming increasingly strict. For a leading enterprise in the field of robot welding automation in China, how to meet the increasingly demanding needs of automotive customers and create added value for customers through various aspects of technological innovation has become important.

Project challenge

As an important connection 5501-502 part of the automotive welding robot system, from cables, plugs to terminal terminals, these seemingly tiny components play a key role in the transmission of data and signals, and are necessary elements for the entire automation system to maintain stability, efficiency and flexibility during the entire process from design, configuration, commissioning, installation to operation. Problems encountered by the company in the use of electrical connection products include:
• Complex wiring and error prone

5501-502

In the original welding line, the size and specifications are prone to errors, the cable quality control is poor, the wiring installation is relatively complicated, and the electrical connection progress of the system integration is affected.
• The joint is not flexible, time-consuming 5501-502 and laborious

In order to realize PROFINET industrial Ethernet connection, it is necessary to make a large number of RJ45 connectors through tools, which is time-consuming and laborious. At the same time, facing different wiring directions in a narrow space, the original connector is not flexible enough.
• Unable to cope with the harsh environment of the welding workshop

In the power PROFINET communication connection, the ordinary connector is difficult to cope with the harsh environment with a large amount of welding slag in the welding workshop site and the requirements of multiple insertion and removal of equipment during daily testing and maintenance.