The way of intelligent creation, the new revolution of wire harness processing

In-depth E3 exhibition hall, a deep transformation of the wiring harness processing industry is being staged, especially in the face of the automotive industry to fully electrify, intelligent, from the safety protection of high-voltage wiring harness to the lightweight design of the overall wiring harness, are calling for new technological breakthroughs. The exhibitors use their own innovative solutions to solve the technical bottlenecks faced by new energy vehicles and their parts in the production and manufacturing process, which not only helps to improve the performance and safety of automotive wiring harness products, but also plays a positive role in promoting the energy conservation, emission reduction and sustainable development of the entire automotive industry.

VT-HNC100-1-23 The packed Komax Group booth featured not only its new fully automatic crimping machine Alpha 550 G2, which sets a new standard for high volume crimping production with reliable performance and maximum yield at the lowest cost, but also Omega 750 SA, a fully automatic plastic splicer specially developed for wire harness insertion and plastic parts. A highly flexible system that allows high-quality two-ended plastic insertion in a variety of complex situations without the need for temporary storage of individual cables or manual operation by staff; The Sigma 688 strander enables reliable, fully automatic production of stranded wire at speeds up to 5m/s, with high quality and maximum flexibility in setting up the fully automatic machine, which simultaneously strands two separate wires into UTP wires for the demanding high data transmission applications in the automotive industry……

In addition, the CoaxCenter 6000, Schleuniger’s fully automatic processing equipment for semi-flexible coaxial and coaxial cables, has the advantages of precise peeling, precise length processing, 100% automatic quality detection, automatic sorting of nonconforming products, and a wide range of processing wiring harnesses.

At the other end of the lively exhibition hall, JAM showed the automatic twisted VT-HNC100-1-23 pair processing equipment, which has the advantages of waterproof at both ends of different color wires, and the two line processing methods can also be different colors after the production of complete sets of products. In addition, its Fakra automatic production line ZX588 is a cost-effective TE Automated Fakra automatic production line, with high precision, fast switching of male and female heads and other characteristics.

Ximu Automation also showed a number of high-performance equipment, such as the LIMS-E2 two end automatic crimping machine, with single/double end crimping, single/double end through waterproof plug, middle peeling, double wire crimping and other functions, while its small size, can be equipped with simple type, basic type straightener or digital regulation straightener device. At the same time, its configurable options also include LIMS-305F wire feeder, conveyor line device, etc.

VT-HNC100-1-23

TE Connectivity’s popular equipment on display includes the Ethernet cable stripping machine ESM-10 equipped with intelligent detection function, with its flexible modular design, suitable for the processing of different wiring harnesses, but also with the force displacement monitoring system, real-time monitoring of crimping quality; The newly developed 300mm wide flexible circuit board puncturing and crimping equipment for battery pack connection solutions can perfectly match TE NanoMQS puncturing terminals, bringing efficient and reliable crimping solutions to customers; The popular high-speed connector automatic clamping equipment AP-3T, VT-HNC100-1-23 can be produced for larger backplane, up to 12 clamping fixture automatic conversion, so that more easy to use……

Zonde Ultrasonic’s DS20-II welding range covers 6 to 120mm² and can be applied to copper wires, aluminum wires and connections between copper and aluminum mixtures and terminals with insulated crimping devices or cut-off devices, or integrated in automated production lines. In addition, another highlight product LS-C is suitable for a wide range of terminal applications, such as tubular wire joints or bus bars, welding between copper/aluminum wires and terminals, installation of insulation crimping and defective cut-off devices.

Boziwang’s vehicle FAKRA and Ethernet H-MTD intelligent production line solutions are also attracting attention in the field. The whole machine on the Ethernet automatic intelligent production line adopts PLC bus control, optical fiber communication, full servo power system, and stable performance. Touch screen operation, input processing parameters can save the program, production content can be edited according to the needs of the dispatch order, to achieve rapid production scheduling. All crimping machines are equipped with OES pressure management system, real-time monitoring of crimping process and storage of test data, but also built-in formula storage one-click switching, operation rights management, product data tracking and other functions.

In response to the new requirements of new energy vehicle wiring harnesses, Hipru new energy high-voltage wire overall solution can effectively solve the pain points of complex high-voltage wiring harnesses, high protection requirements, and low production efficiency. The production line can realize the shielding layer processing and crimping of high voltage wire harness, temperature sensing wire assembly, ultrasonic welding, CC/CP signal cable processing, high/low voltage sheath assembly, PE wire processing, charging head shell assembly, wiring tube, tape wrapping, binding tape, electronic lock assembly, finished product comprehensive testing, finished product packaging and other whole process processing. The whole line is automated, intelligent, flexible, and belongs to the industry’s leading automated production line, which improves the production efficiency of enterprises and enables enterprises to upgrade and transform intelligently.

Haichang Intelligent showed HBQ-910-H type Fakra wire harness mixing automatic processing line, which can complete automatic wire harness supply, winding and binding, automatic on-line, wire straightening, ring threading, wire skin half stripping, shielding ring crimping, shielding net folding, aluminum foil cutting, assembly crimping and a series of testing functions. In addition, HBQ-902 multi-wire machining center program can complete up to 36 kinds of wire production, peeling, threading, crimping and terminal insertion sheath and other functions, saving a lot of manpower for wire harness manufacturers, effectively reducing the number of products in process, improve the company’s market response sensitivity, improve product quality.