● Cast a new mode of operation and maintenance

The data generated during the operation of the equipment is a “treasure”, based on this data, not only make production more transparent, equipment failures can be predicted in advance, BFK458-20E but also provide a basis for equipment optimization and iteration for the equipment manufacturer. This is especially true for high-value equipment such as the 7500T integrated die casting machine.

In the equipment operation and maintenance stage, the Siemens SIMICAS equipment remote operation and maintenance platform is introduced. If the digital twin maps and simulates the operating state of the equipment, establishes an analysis model, and builds the cornerstone of the industrial meta-universe, then the real-time operation data collected by SIMICAS makes the “operation and maintenance meta-universe” shine into reality.

BFK458-20E

The acquisition of key process parameters is very important for operation and maintenance. In this project, SIMICAS can collect the parameter data of the key operation process of the equipment such as charging, opening and closing mold, injection and cooling, and connect the equipment data to the cloud platform, and combine the digital twin model analysis and AR remote monitoring to realize the visualization and automatic remote operation and maintenance of the sold equipment. At the same time, the solution can also better manage the after-sales service process online. Through visual charts such as quality traceability, energy statistics, cost statistics and production capacity statistics, production and operation data can be presented at a glance to gain insight and analysis of production and operation status. Not only that, under the synergistic effect with the digital twin, the data “feeding” mechanism model training can BFK458-20E also achieve more stable process control, making the operation and maintenance of the 7500T integrated die casting machine more efficient and intelligent.

Facing the future, Siemens will continue to work with CITIC Decca to build a “super die-casting machine” with higher mold locking force, give full play to the first-mover advantage of new quality productivity in high-end equipment manufacturing, continue to empower its advanced manufacturing and innovation capabilities in the field of high-pressure integrated die-casting, and help CITIC Decca seize the race track in the automotive manufacturing industry. Jointly contribute value to the entire Chinese automobile industry cluster.