Leading the automation revolution of the industry Meizhi to create “future factory”

DKC11.3-100-7-FW Compressor as the “heart” of air conditioning and other products, belongs to the precision core components, the product itself is strong normative make it more suitable for automated production, but the high precision requirements or to automation upgrade brings no small challenge, many process automation in the industry and no precedent to follow. Meizhi is determined to make full use of the characteristics of compressor production, and its Ronggui Air compressor factory as the source of automation research and development and capacity building, by copying mature project management experience and starting future line research, orderly promote the automation project process of the factory.

Meizhi Ronggui factory includes assembly, coil, machining and sheet metal four workshops, according to Meizhi Ronggui factory automation engineer Wu Gong introduced, the four workshops are built on behalf of the highest level of automation of the workshop’s exclusive future line, automation upgrade has been very effective. In addition to manually inserting the terminal, the frequency conversion production line in the coil workshop can fully automate the process from blanking, winding to discharging; In the machining shop, a high precision automation of 1.5 microns was achieved in the parts sorting and feeding process. The sheet metal workshop completes the construction of the visual AI identification and detection security system to form an “unmanned” area; The assembly workshop core switching production line has taken the lead in creating an intelligent “black light workshop”, and has set an industry benchmark for the automated manufacturing of home appliance parts with a number of pioneering achievements.

Meizhi Ronggui air pressure factory automation production line

DKC11.3-100-7-FW Since 2014, the first automation research was launched in the industry, the overall automation rate of Meizhi Ronggui factory has reached 64.05%, the detection process has achieved 100% automation, and the annual output of nearly 30 million units is sold to the world. In recent years, many home appliances customer orders “customized, small batch, short cycle” demand is obvious, Meizhi Ronggui factory is relying on advanced automated production capacity in the changing market environment.

“Especially in the peak season of the market, a production line is replaced five or six times a day, and it is common to produce different models of products.” The automated construction of the Meizhi Ronggui factory fully considers the need for rapid product replacement, ensuring quality and at the same time, the production efficiency of the replacement is greatly improved compared to the traditional manual production line, which gives us an industry-leading competitiveness in the face of such flexible orders.” Wu Gong explained.