Change the traditional enterprise operation mode

Reduce business operating costs

SA9923a-E Digitization can help manufacturing enterprises simplify processes, reduce human errors, avoid duplication of work, and effectively reduce various costs in the manufacturing process.

First, reduce labor costs. For example, there are many closed working Spaces inside wind turbine blades, and personnel inspection and supervision tasks are heavy. As internal information sharing is not timely and positioning is not accurate, it is easy to cause duplication of inspection personnel. By using the lean production location data solution of Qingresearch, Luoyang Shuangrui Wind Power can view the label positioning and inspection path point location in real time, improving the effectiveness and authenticity of inspection.

The second is to reduce inventory costs. After Sany Heavy Industry adopted MOM manufacturing management system as a means of supervision, it changed the traditional model of “covering the market with inventory” to “rapid response + flexible production + appropriate inventory”, and the inventory of products in process and finished products was greatly reduced.

SA9923a-E

SA9923a-E Third, reduce energy costs. Located in a 100-billion industrial park in Nanshan, Shenzhen, the cost of energy consumption is high, and the annual electricity expenditure in the public area alone is as high as 10 million yuan. After the introduction of the digital energy carbon management system, the energy consumption in the public area is reduced by 10% and the power loss in the public area is reduced by 38% through functional modules such as fine management, abnormal loss management, time-sharing electricity cost optimization, equipment control and energy saving, and data analysis reports. Energy consumption is reduced by 1 million yuan per year.

Fourth, reduce the cost of raw materials. Strict control of raw materials and other consumables in all aspects of order quantity and inventory reserve, in accordance with the principle of application, timely, complete and economic use plan, to prevent all kinds of unnecessary waste. For example, steel Yi Zhi enterprises perpendicular to the metal processing industry, can achieve the whole process of material management from the purchase of raw materials to the completion of finished products into the warehouse, reducing the production cost of about 10%.